The traditional slurry casting process is heavily reliant on toxic, hazardous, and highly polluting solvents. This makes the process both environmentally unfriendly and costly, as it requires significant capital investment to operate electrode casting production lines. These lines depend on high-energy dryers and solvent recovery systems, which also reduce factory floor efficiency due to the large amount of space they occupy.

In response to the current challenges in dry manufacturing, and leveraging the expertise in the development of current collectors, Global Nano Network has established a revolutionary, low-cost, and environmentally friendly dry powder manufacturing process. This process utilises HYPERFOIL technology combined with a proprietary surface treatment to address key issues related to adhesion and electrode material delamination. By eliminating the need for toxic solvents like NMP, it helps reduce production time, CO₂ emissions, and process costs.